Numerical simulation of balling phenomenon in metallic laser melting process

Xin Liu, Shihe Xin, Mhamed Boutaous, Dennis Siginer

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

As well known, the selective laser Sintering (SLS) is one of the most modern and innovative additive manufacturing technologies with general advantages and wide applications, as a non-contact process, which is flexible, and easily controlled. The choice of process parameters is quite important for laser melting in metallic powder bed. When these parameters are not correctly chosen, particles are either not sintering at all or joining into rather large droplets. This process is named as balling phenomenon, which is extremely unfavorable. In this paper, a 3D numerical model based on discrete element method is proposed in order to study the effect of parameters on the generation of balling droplets in laser melting process. A complex model is developed which couples all phenomena of full SLS process and results of simulations are compared with experimental works of other researchers taken from the literature.

Original languageEnglish
Title of host publicationHeat Transfer in Multiphase Systems; Gas Turbine Heat Transfer; Manufacturing and Materials Processing; Heat Transfer in Electronic Equipment; Heat and Mass Transfer in Biotechnology; Heat Transfer Under Extreme Conditions; Computational Heat Transfer; Heat Transfer Visualization Gallery; General Papers on Heat Transfer; Multiphase Flow and Heat Transfer; Transport Phenomena in Manufacturing and Materials Processing
PublisherAmerican Society of Mechanical Engineers
Volume2
ISBN (Electronic)9780791850336
DOIs
Publication statusPublished - Jan 1 2016
EventASME 2016 Heat Transfer Summer Conference, HT 2016, collocated with the ASME 2016 Fluids Engineering Division Summer Meeting and the ASME 2016 14th International Conference on Nanochannels, Microchannels, and Minichannels - Washington, United States
Duration: Jul 10 2016Jul 14 2016

Other

OtherASME 2016 Heat Transfer Summer Conference, HT 2016, collocated with the ASME 2016 Fluids Engineering Division Summer Meeting and the ASME 2016 14th International Conference on Nanochannels, Microchannels, and Minichannels
CountryUnited States
CityWashington
Period7/10/167/14/16

Fingerprint

Melting
Sintering
Lasers
Computer simulation
3D printers
Finite difference method
Joining
Powders
Numerical models

All Science Journal Classification (ASJC) codes

  • Mechanical Engineering
  • Fluid Flow and Transfer Processes

Cite this

Liu, X., Xin, S., Boutaous, M., & Siginer, D. (2016). Numerical simulation of balling phenomenon in metallic laser melting process. In Heat Transfer in Multiphase Systems; Gas Turbine Heat Transfer; Manufacturing and Materials Processing; Heat Transfer in Electronic Equipment; Heat and Mass Transfer in Biotechnology; Heat Transfer Under Extreme Conditions; Computational Heat Transfer; Heat Transfer Visualization Gallery; General Papers on Heat Transfer; Multiphase Flow and Heat Transfer; Transport Phenomena in Manufacturing and Materials Processing (Vol. 2). American Society of Mechanical Engineers. https://doi.org/10.1115/HT2016-1070
Liu, Xin ; Xin, Shihe ; Boutaous, Mhamed ; Siginer, Dennis. / Numerical simulation of balling phenomenon in metallic laser melting process. Heat Transfer in Multiphase Systems; Gas Turbine Heat Transfer; Manufacturing and Materials Processing; Heat Transfer in Electronic Equipment; Heat and Mass Transfer in Biotechnology; Heat Transfer Under Extreme Conditions; Computational Heat Transfer; Heat Transfer Visualization Gallery; General Papers on Heat Transfer; Multiphase Flow and Heat Transfer; Transport Phenomena in Manufacturing and Materials Processing. Vol. 2 American Society of Mechanical Engineers, 2016.
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Liu, X, Xin, S, Boutaous, M & Siginer, D 2016, Numerical simulation of balling phenomenon in metallic laser melting process. in Heat Transfer in Multiphase Systems; Gas Turbine Heat Transfer; Manufacturing and Materials Processing; Heat Transfer in Electronic Equipment; Heat and Mass Transfer in Biotechnology; Heat Transfer Under Extreme Conditions; Computational Heat Transfer; Heat Transfer Visualization Gallery; General Papers on Heat Transfer; Multiphase Flow and Heat Transfer; Transport Phenomena in Manufacturing and Materials Processing. vol. 2, American Society of Mechanical Engineers, ASME 2016 Heat Transfer Summer Conference, HT 2016, collocated with the ASME 2016 Fluids Engineering Division Summer Meeting and the ASME 2016 14th International Conference on Nanochannels, Microchannels, and Minichannels, Washington, United States, 7/10/16. https://doi.org/10.1115/HT2016-1070

Numerical simulation of balling phenomenon in metallic laser melting process. / Liu, Xin; Xin, Shihe; Boutaous, Mhamed; Siginer, Dennis.

Heat Transfer in Multiphase Systems; Gas Turbine Heat Transfer; Manufacturing and Materials Processing; Heat Transfer in Electronic Equipment; Heat and Mass Transfer in Biotechnology; Heat Transfer Under Extreme Conditions; Computational Heat Transfer; Heat Transfer Visualization Gallery; General Papers on Heat Transfer; Multiphase Flow and Heat Transfer; Transport Phenomena in Manufacturing and Materials Processing. Vol. 2 American Society of Mechanical Engineers, 2016.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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Liu X, Xin S, Boutaous M, Siginer D. Numerical simulation of balling phenomenon in metallic laser melting process. In Heat Transfer in Multiphase Systems; Gas Turbine Heat Transfer; Manufacturing and Materials Processing; Heat Transfer in Electronic Equipment; Heat and Mass Transfer in Biotechnology; Heat Transfer Under Extreme Conditions; Computational Heat Transfer; Heat Transfer Visualization Gallery; General Papers on Heat Transfer; Multiphase Flow and Heat Transfer; Transport Phenomena in Manufacturing and Materials Processing. Vol. 2. American Society of Mechanical Engineers. 2016 https://doi.org/10.1115/HT2016-1070