Dump Truck Tire Stress Simulation for Extended Service Life

S. Frimpong, G. Galecki, Ying Li, Raymond Suglo

Research output: Contribution to journalArticle

Abstract

Dump truck tires are often used in long-haul roads in rugged terrain, with high rolling and grade re-sistances. These conditions increase the ton-kilometer-per-hour (tkm/hr) or short-ton-mile-per-hour (stmph)rating of tires, leading to tread wear, cuts and complete failures. The load-bearing capacities of these tires are sometimes exceeded, with truck overloading, overstressing, heating and subsequent failures. In addition, truck tire demand far exceeds the current supply capacity, with long lead ordering time. This condition has caused severe tire shortage, and the problem is expected to be sustained in the long-term. Industry has taken extensive practical measures to prolong tire service life with significant results. However, this problem can be solved through fundamental and applied research initiatives. This paper pioneers a research effort in tire service life using multibody physics, fatigue failure modes and soil failure dynamics to develop tire-road contact force dynamics. A virtual prototype simulator of the tire-road contact, using the CAT 775E (with standard tire 24.00R35) was developed and simulated within the MSC.ADAMS/NASTRAN environments. The results show the areas of the loaded tires with maximum Von Mises, principal and shear stresses, which could result in fatigue failure, tire wear and tear and blowouts. The maximum Von Mises stresses on the six truck tires are between 35 and 58 MPa. The maximum shear stresses are also between 19 and 33 MPa. These stresses will cause early tire failures given an average operating schedule of between 20 and 24 hours per day. The isolated areas with maximum stresses will be subjected to further studies to reduce stress intensity while preserving tire performance.
Original languageEnglish
Pages (from-to)422-429
JournalTransactions of the Society for Mining, Metallurgy, and Exploration
Volume332
Publication statusPublished - 2012

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Tires
Service life
Trucks
Shear stress
Blowouts
Wear of materials
Fatigue of materials
Bearing capacity
Failure modes
Loads (forces)
Physics
Lead
Simulators

Cite this

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title = "Dump Truck Tire Stress Simulation for Extended Service Life",
abstract = "Dump truck tires are often used in long-haul roads in rugged terrain, with high rolling and grade re-sistances. These conditions increase the ton-kilometer-per-hour (tkm/hr) or short-ton-mile-per-hour (stmph)rating of tires, leading to tread wear, cuts and complete failures. The load-bearing capacities of these tires are sometimes exceeded, with truck overloading, overstressing, heating and subsequent failures. In addition, truck tire demand far exceeds the current supply capacity, with long lead ordering time. This condition has caused severe tire shortage, and the problem is expected to be sustained in the long-term. Industry has taken extensive practical measures to prolong tire service life with significant results. However, this problem can be solved through fundamental and applied research initiatives. This paper pioneers a research effort in tire service life using multibody physics, fatigue failure modes and soil failure dynamics to develop tire-road contact force dynamics. A virtual prototype simulator of the tire-road contact, using the CAT 775E (with standard tire 24.00R35) was developed and simulated within the MSC.ADAMS/NASTRAN environments. The results show the areas of the loaded tires with maximum Von Mises, principal and shear stresses, which could result in fatigue failure, tire wear and tear and blowouts. The maximum Von Mises stresses on the six truck tires are between 35 and 58 MPa. The maximum shear stresses are also between 19 and 33 MPa. These stresses will cause early tire failures given an average operating schedule of between 20 and 24 hours per day. The isolated areas with maximum stresses will be subjected to further studies to reduce stress intensity while preserving tire performance.",
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Dump Truck Tire Stress Simulation for Extended Service Life. / Frimpong, S.; Galecki, G.; Li, Ying; Suglo, Raymond.

In: Transactions of the Society for Mining, Metallurgy, and Exploration, Vol. 332, 2012, p. 422-429.

Research output: Contribution to journalArticle

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AU - Galecki, G.

AU - Li, Ying

AU - Suglo, Raymond

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